If it wasn’t for bad luck…
by Darren on Sep.03, 2010, under Build
…I wouldn’t have any at all!
This afternoon I was off work, so I got the sump off the engine (easy enough), and then set about removing the pistons – again, easy enough as it just involves undoing the big end caps, and then popping the pistons out of the top of the engine. I decided to do No.1 first as it was where the problem apparently lay. It came out easily enough, and it didn’t take too much looking at it to see what was wrong…
The rings were fine. The piston between them was cracked. No idea how this had happened as I thought I was very careful when I fitted them (they fitted in really easily), plus it originally ran well for a good while before it all went wrong. Very odd. But undoubtedly not good news… Once the top ring was off, a big section of piston came out.
And the same was true for the next ring too (the pic I’ve taken is really blurred, so i’ll do another one soon). So, that looks like that’s it for that – the only spare piston I have is not the right ‘grade’ for the liner in the engine, and frankly given this I wouldn’t trust the rest of the engine, so it’s time for another! Yes, it’s engine change time. I have another good engine (ran very well) which has been in the shed for a while, so I will put that one in instead – the head is already fitted, so hopefully over the course of the weekend it will get fitted and be running. That’s the plan anyway, as the weather is going to turn nasty here on Monday…
September 4th, 2010 on 5:23 pm
Fair play Darren, amazed you’ve not lost all patience by now! Hope the other motor behaves for you!
September 4th, 2010 on 6:02 pm
Hi Jon! Well, it needs to be done, and it’s me that has to do it! Done most of the engine change today, just got a few bits and bobs to do tomorrow and then hopefully it’ll fire up. Not been straightforward, however, all to be revealed later (plus I’ve hurt myself in the process!)